The KR C4 controller is a pioneer for the automation of today and tomorrow. It reduces costs in integration, maintenance and servicing. At the same time, the long-term efficiency and flexibility of the systems are increased – thanks to common, open industry standards. The KR C4 software architecture integrates Robot Control, PLC Control, Motion Control (for example ) and Safety Control.
All controllers share a database and infrastructure. This makes automation simpler and more powerful – today and in the future.
The KUKA KR C4 controller ensures simple and powerful automation. The KR C4 concept is revolutionary. For the first time, Robot and Motion Control are seamlessly and interactively integrated with control processes for PLC, CNC and Safety. With simple and flexible robot programming via inline forms and new Spline motion programming, KR C4-based automation solutions are superior in every way. Furthermore, the KR C4 features intelligent, flexible and scalable application potential. High-end PLC support The high-end SoftPLC option allows full access to the entire controller I/O system and has a high runtime performance. It allows the I/O handling of the robot, a complete robot cell or line of robots.
In addition, variables such as axis positions or velocities can be read and processed via function blocks. More performance in CNC machining The KUKA.CNC control option enables direct programming and operation of KUKA robots via G-code.
It can process even the most complex programs from CAD/CAM systems and provides utmost accuracy due to CNC path planning. This hugely simplifies the integration of robots into an existing CNC environment. Thanks to the increasing number of robot-specific functions in upstream CAD/CAM systems, the robot can play a direct role in machining processes. Fully integrated safety controller The KR C4 seamlessly integrates the complete safety controller into the control system without proprietary hardware. Safety functions and safety-oriented communication are implemented via Ethernet-based protocols. The safety concept uses multi-core technology and enables the dual-channel operation required for safety applications. Global compatibility with the KR C4 No matter where in the world high-performance control systems are required: KR C4 is the answer.
The controller works reliably with different mains voltages and types, even in extreme cold, heat or humidity. It speaks 25 languages – including the major Asian ones – and meets all globally relevant ISO and US standards.
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Superior in each and every form: the KR C4 variants With five variants, the KR C4 can be optimally integrated into your automation environment. Requirements for stackability, protection against dust, humidity and other influences can thus be taken into account. The KUKA KR C4 controller is available in five different variants.
Configuration is largely unchanged - if you understand configuration of KRC2, then you understand most of KRC4. The biggest issue is that many config settings can only be done through WorkVisual now, instead of adjusting the various config files.
I/O setup especially has changed. WorkVisual is still a bit 'young,' yet, but it does work, and hopefully KUKA will put the work into updating it steadily. Probably the biggest headache with configuring KRC4s is that the experience pool is still so small.
So when something new does pop up, it's hard to find anyone who is familiar with the problem. Hopefully this is something that will resolve itself in time, but for now.
I've been using Work Visual extensively on my current project. I have no experience configuring Kuka robots the old way, so I can't compare. Setting up digital I/O (Beckhoff ether-cat) and Ethernet I/P was very frustrating. The manual is short on detail. This causes confusion. Also, in one instance the manual made a statement about linking I/O points that is not true. (You cannot link an $OUT to an $IN.
At least, not if the $OUT is tied to an auto external output signal and the $IN is tied to auto external input signal. We had to use four hardware outputs jumpered to four hardware inputs to make the auto external logic in the SPS work.) There is a lot of detail lacking with regard to the programming language, and error recovery. But this is true regardless of whether you program on the pendant or in WV. The project compare feature in WV is not always accurate.
I never use it anymore. Kenworth t660 for sale. I use WV for everything except teaching points, because I find that editing on the pendant is extremely slow, and even more annoying than editing in WV. (Examples: You can only edit one file at a time. EVERY time you delete a line, you get asked if you really want to do that.) I connected a keyboard and mouse via the USB port on the pendant. That helped, but not enough to make me prefer the pendant over WV.
Krc4 Robot Icon
One danger with using WV is overwriting the latest code in the robot with older code from the PC hard drive, via WV. I lost half a day's work that way; so did my co-worker, on another project. (My co-worker chooses to edit on the pendant for that reason.) I follow this routine now: - The robot code is the master code. When in doubt, upload from the robot. Upload after creating new points, or touching up. Upload procedure is to Close the project, Browse for Project, then immediately Save As to your project directory. If you forget to save as, then when you deploy WV will save the project in its default directory, and your project file will be out of date.
Hi, thanks for the quick reply but maybe my first message wasn't clear enough. I'm looking for actual manual for KRL programming that will fit KRC4. Also a document explaining the differences between C4 to C2. And regarding the Simulators - I'm looking for a Simulator (Not KUKA.Sim) that will get KRL code as an input and will simulate the robot motion, I'd prefer one that would be able to identify robot collisions. I don't mind programming KRL with my own editors, Its just that the testing phase must be via a GOOD simulator Thanks!
Re: OfficeLite - I must be more behind the times than I thought. As for programming: the KRL manuals for KSS 5.2 are available next door in the Manuals,Software&Tools sub-forum. The actual KRL programming language has changed very little since then. Some system variables have changed or been eliminated, and there are some new functions (the newer Messasge system comes to mind, but there are manuals for that available in the sub-forum as well), but 95%+ of KRL code that worked on KRC2 should work on KRC4s.
All the simulators I know of offhand work the other way - they build a 'generic' set of points, then a post-processor translates it into brand-specific robot code as part of an exporting process. But I'm not a sim guy, so my knowledge in this area is hardly encyclopedic.
Tech Event About the Event The first annual Technology Event will be held at the new August 14th-16th. See over 20 live robotic automation demonstrations along with presentations on the latest technology from some of industries leading experts. The Technology Event is open from 10:00 am – 6:00 pm each day. Presentations from Industry Leading Technology Providers As part of the event, KUKA Robotics will host a variety of presentations from industry leading technology providers. Topics will include;. – Robotic End Effectors and Automation Tooling.
– Friction Stir Welding & CARRY Pro AGV’s. – Robotics Industries Association. – CAD/CAM software for programming robots. – Vacuum and Pneumatic Grippers. – Advanced Fiber Laser Technology Presentation Agenda RSVP for Event Highlighted Robot Demonstration Cells 1. KUKA Quantec KR 180 R3200 PA New Generation of Palletizing Robot. Demonstrates this new palletizing robot’s arm high speed and versatility in a palletizing application, with a KRC4 controller in a bag palletizing application.
This innovative robot series is capable of over 27 cycle per minute and is just one of three units available in this product family. OKUMA CNC Lathe Tending cell demonstration with a shelf mounted robot. The KUKA Quantec KR 270 R2900 K Ultra robot mounted over top of an OKUMA LB 2000 EX CNC lathe, showing the space saving strategies that allow higher density operations and improved operator accessibility. KUKA KR 210 R2700 robot performing robotic machining operations.
This cell demonstrates the ability to use a 6 axis robot in a machining application. The KUKA.CNC control option enables KUKA robots to be programmed and operated directly through machine language G code and can process even the most complex programs from CAD/CAM systems. KUKA Agilus KR 6 R900 Sixx Small Robots. Introducing the New KUKA Agilus robots. This demonstration will show it’s mounting versatility (Floor, Wall, and Ceiling) and will operate with the new KRC4 Compact Controller. Agilus KR 6 R900 Sixx demonstrating CNC lathe tending application.
This small robot will demonstrate the speed and agility it was designed for, by minimizing the cycle time while tending a CNC machine tool incorporating vision inspection and post machining part debur. KUKA Welding and Material Handling Robots operating in full coordination with one another. This workcell show the concept of fixtureless welding by demonstrating (3) arc welding and (1) material handling Servo Robot showing KUKA’s RoboTeam Software functionality. Arc Welding Live Demonstration (4) live welding demonstration cells showing;. High speed tandem welding at 80” per minute utilizing tandem Lincoln Electric Powerwave I400™. Aluminum welding with Fronius CMT high speed touch sensing.
High speed single wire welding with ESAB Aristo 5000 power supply. Vision guided welding with Miller Auto Access 450 DI power supply 8. KUKA robot programmed via a PLC. This cell demonstrates the ability to entirely program a KUKA robot from a PLC utilizing KUKA.mxAutomation software. This specificcell will show the high level integration between KUKA’s KRC4 robot controller and a Siemens S7 PLC. KUKA.mxAutomation can also be used with a Rockwell ControlLogix PLC as well. 9. KR40 PA Palletizing Robot controlled from a Rockwell ControlLogix PLC This cell demonstrates a KUKA KR 40 PA robot entirely controlled from a Rockwell ControLogix PLC using Kinetic’s drives 10.
Light Weight Robot Demonstration This cell show the innovative 7 axis KUKA LWR robot. It’s 7kg payload capacity and only 16kg arm weight, along with integrated force sensing, and hand guiding capability makes the LWR the ideal robot for medical, research and assembly applications.
– North American Introduction of the Agilus Robot Series The introduction of the KR AGILUS small robot series is unique in its payload category; setting new standards with 6 axes, very high speeds, short cycle times, integrated energy supply system – whether installed on the floor, ceiling or wall, AGILUS masters unusual tasks! Come see the AGILUS at work during our Technology Event, in addition to many more LIVE automation demonstrations! Address KUKA Robotics Corporation 51870 Shelby Parkway Shelby Township, MI 48315 Local Information and Discounts.
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